Automatic compost machine for sale
Automatic compost machine is a type of auxiliary equipment for material fermenting process, featuring a fully automatic control system. It is widely applied in different kinds of organic fertilizer production plants for material turning in the material fermenting process. This type of composting facility is composed of heavy cranes stretching across the fermenting grooves. On the heavy crane, there is a small crane stretching across the grooves. There is blowing machine on the small crane which is consist of chain wheels on its both ends, chains and driving systems of chains working around the chain wheels. It features a compact structure, ideal design for composting and high automatic performance. If you want to make compost with less investment on manure labor, the fully automatic compost turning facility will be your ideal choice. There are cost-effective and high-performance automatics compost facilities tailored for your fertilizer making plants in ShunXin.
What is the function of the new designed automatic compost equipment?
It is an auxiliary machine for organic materials fermenting. During the raw materials fermenting and composting processes, the machine can be used to turn the piled composted materials automatically. It can let the composted organic materials, organic wastes, sludges, straws, for instance, fully contact to the air. This equipment plays a key role in producing high quality composts. It can be widely applied in various types of fertilizer processing plants.
What kind of a role does the fully automatic compost turning equipment play in the fertilizer production line?
Raw material fermenting system plays a vital part in the organic fertilizer production line, which can turn raw materials into fertilizers. However, the fully automatic compost turning equipment is a key equipment in the whole organic fertilizer production process. The machine can turn materials continuously which lets the raw materials keep in fermenting. It saves the material composting time and shortens periods turning organic materials into fertilizer. Compared to traditional composting machines, this type of automatic machine tackles problems in heavier working loads, poor working efficiency, which maximizes the fertilizer production plants’ capacity.
Compost turning facility types available in ShunXin
Small scale automatic turning facility for sale
Fully automatic machine for compost turning mass production processing
What’s new in the automatic turning facility design?
The highly mechanized composting machine overcomes traditional compost turners’ disadvantages in operation and working efficiency. This newly designed automatic fertilizer facility has the following design highlights.
- Compact design structure enables the machine can be operated automatically and efficiently.
- Heavy cranes, small cranes, chain wheels, chains and the blowing tools installed compactly on the compost machine, when the machine works, all the components and parts can work together efficiently.
- Advanced PLC control system let the machine work more automatically. Every component of the compost turner machine has its own driven system.
- The compact design of the machine extends the turners application fields, promotes the machine’s working efficiency and let the machine can be operated easier. This type of compost facility is also called automatic groove compost turner, which is a best welcomed fertilizer facility in ShunXin fertilizer machinery.
How does the machine work?
ShunXin fertilizer machinery has always decade itself manufacturing a high performance facility for its customers’ fertilizer making plants. The fully automatic compost turner machine can work more efficiently with its compact design features.
- The fully automatic turning machine includes a large vehicle that travels longitudinally across the fermentation tank. On the heavy crane system, there are small vehicles that walk along the fermenter.
- There is a scraper on the small vehicle, and the scraper is composed of a sprocket at both ends. A rotating chain is rolling around the sprocket, and the transverse feeding scraper is arranged on the chain in the moving direction. One end of the scraper is connected to the sides of the small vehicle through the rotating shaft and is connected with the hydraulic cylinder which is inclined to support the scraper.
- The big vehicle is a walking body that travels longitudinally along the fermentation tank. The small vehicle is a walking body that travels laterally on a large traffic. The carrier of the large vehicle is a main system, and the scraper is a continuous conveying device that performs the turning operation with the small vehicle as the carrier.
Through the operation of large and small driving and the operation of the scraper, the composting material is continually transferred from one position to another. That is the working principle of the automatic compost machine. All the advanced deigns employed in the automatic machine enable you a high performance and automatic compost making equipment.
What drives the machine work more efficiently?
Most of our customers want to know why our compost processing machine realizes automatic operation. That is because each component of the ShunXin automatic turner machine has its own drive unit, and all of them controlled by PLC, making them finish a combination of the common tumbling tasks. When working, the scraper will turn to the working position. The scraper is lifted by the hydraulic cylinder, at the same time, the other end of the scraper will be lifted. The other end of the scrapper will be deep into the bottom of the pool. And then, the chain rotates, and each scraper on the chain is working continuously. The fertilizer is lifted and taken from the bottom of the scraper to the upper part of the scraper, thrown at the rear of the scraper. Through such holistic and automatic operation, fertilizer making material can be fully turned for deep processing.
5 stunning features of fully automatic composting machine manufactured from ShunXin
This type of compost turning equipment is a new type organic fertilizer facility manufactured from ShunXin dedicated fertilizer machinery. It mainly features compact structural design, good maneuverability, operational free, strong applicability, and wide range of applications, etc. The following details just for your reference.
- Compact structure and reasonable design for easy and efficient compost making.
- Good maneuverability, high degree of automation, and high work efficiency: save your cost on labor investment and increase your plants fertilizer production capability.
- Easy to operate improves working efficiency.
- Strong applicability: decreases your costs on base constructions on the fertilizer plants.
- Wide range of applications: only one machine investment, all problems eliminated.
What breakthroughs have been made in ShunXin automatic compost turning equipment?
ShunXin produced auto automatic fertilizer turning facility, has made many breakthroughs compared to traditional compost turning facilities. This new designed automatic machine is equipped with a wide span, smart PLC control system, hydraulic cylinder and turner flipping claws. All this configuration and specifications enable our customers to make compost more efficiently and qualified.
- Wide operating span: the operation span of ShunXin automatic turner is wide enough, and the compost turning work efficiency is obviously improved. The fermentation workshop no longer needs to repeatedly build multi-groove rails to increase the working area. Now only one large span equipment can be processed, which greatly reduces your investment cost.
- Smart PLC control system: by installing a fully automatic PLC control system in the electric control box, it can be operated either manually or remotely, which not only greatly reduces the labor intensity of the workers, but also facilitates the operation, reduces labor and reduces your compost production costs;
- Hydraulic cylinder configuration: by installing a hydraulic cylinder on the tumbling drum and cooperating with the multi-directional driving motor, the need for the three-dimensional moving operation of the tumbling cylinder can be up, down, left and right, and front and rear, which greatly improves the flexibility of the turning operation. At the same time, it reduces the reactive working time of the equipment and effectively improves the working efficiency.
- Turner flipping claws configuring: under the cooperation of the flipping claws, the material to be turned over will be thrown and displaced before the material is realized, so as to facilitate the continuous feeding and discharging operation of the fermentation material, thereby realizing the continuous industrial production of the fermentation process.
Where can you get the raw materials to make fertilizer composts?
Raw materials are easy to get, since organic materials are scattered in many places, such as farms, plants, waste factories, etc. All these materials can be easily wasted. Thus, all the composted materials can make fertilizer composts. Generally, there are two types of composted organic materials are ideal sources for compost making. They are, animal manure and bedding, the basic composting ingredients, and the other type is human excreta and sewage sludge, an ideal input to the composting process. All the above two types of materials are rich in organic matters, which is perfect for fertilizer compost making.
Where can you use the automatic compost processing facility?
To properly use ShunXin automatic compost processing facility, it is ideal to compost on a hard-surfaced pad. Heavy-duty automatic compost machines allow the user to obtain optimum results with the aerobic hot composting process. By using compost turning facility, you will turn your plant organic wastes into useful fertilizers quickly and efficiently. This type of machine is widely applied in the following two plants: one is molasses-based distilleries and the other is sugar factories.
In molasses-based distilleries, there is a large amount of effluent generated every day. Associated with the automatic compost turning facility, the effluent can be processed ideally.
Sugar factories generate pressmud / coaches during the process and the same has about 30% fibres as carbon and has large amounts of water. They are ideal sources for compost making. Treating them with compost making equipment, theses materials can be perfectly recycled and reused.
20 cubic meters automatic compost machine is being processed in ShunXin compost fertilizer machinery
Cost details about the automatic machine price in ShunXin
The main function of the fully automatic composts machine is to make the composting materials fully fermented and decomposed quickly and efficiently. It plays a vital part in the organic fertilizer production line. AS a key fertilizer processing machine, thus, it will cost you more than other auxiliary fertilizer facilities. Additionally, different types of automatic turning machine‘s price for compost making vary in their specifications and throughput capacities. Thus, cost details of the automatic machine price will vary from one to another, and if you want to know more details about the equipment price, be specific on the machine specifications you want to equip for your fertilizer plants.