Organic Fertilizer Production Line in Turkey

In this organic fertilizer production line case, the compost turner factory will introduce the first part we recommend and provide what solutions and machines to our customers in Turkey. In the first inquiry stage, we recommend two types of organic fertilizer machines, the first type is fertilizer crusher, and the second type is the double roller granulator, both type of fertilizer production equipment are key machines to produce quality guarantee products. Detailed information on equipment specifications, introductions, applications, working principles as follows:

What kind of organic fertilizer machines turkey customer want to buy from us for his production line initially?

In the beginning, or in the first inquiry of this customer to his fertilizer production business, our fertilizer production line customer in turkey needs two types of fertilizer crushers with the technical specification of BSFS-90, and BSFS-110 to crush his raw materials. Since this turkey customer wants to produce granular fertilizer for his plants in a small capacity, he needs to buy a double roller extrusion granulator from us. In such circumstance, we recommend our DZJ-3-4 to our customer. The following contents are brief introduction to the two types of fertilizer machines: one is semi-wet fertilizer crusher, and the other is fertilizer the double roller granulator.

Semi-wet fertilizer crusher applications, specification, working principle

The semi-wet type fertilizer crushing equipment is a new type of single-rotor reversible crusher, which has strong adaptability to the moisture content of different materials, especially for fermented rotten organic materials or other materials with moisture content less than 30%. The particle size of the powder after being crushed by the equipment can reach 20 to 30 mesh, which can meet the feed particle size requirements of majority of fertilizer and granulation equipment.

What is the semi-wet compost crusher working principle?

How does the semi-wet fertilizer crushing machine work? Let’s take a quick look.

• High humidity materials adaptability:
  Semi-wet compost material pulverizer is a professional fertilizer pulverizing equipment for pulverizing high humidity and multi-fiber material. and it has a good effect in crushing chicken manure, sodium humic acid and other raw materials.
• Fine powder sizes:
  The semi-wet organic material crusher uses high-speed rotating blades, and the particle size of the crushed fiber is good.
• High working performance in organic fertilizer production:
  The semi-wet material grinder is mostly used in the production and processing of organic fertilizer.

Top 6 technical highlights on the semi-wet fertilizer crushing equipment working performance.

1. The semi-wet organic material fertilizer crusher uses a two-stage rotor to smash up and down two stages. The material passes through the upper-stage rotor to pulverize into fine particles, and then is conveyed to the lower-stage rotor to continue to pulverize into fine powder. And then the powder can be discharged directly from the discharge port.
2. The semi-wet compost material crusher is not designed with a sieve screen, and more than a hundred kinds of materials can be crushed without clogging. Even the materials just picked up from the water can be crushed, and will not be blocked by crushing the wet material, which will cause the motor to be burned and affect the organic fertilizer production.
3.  The semi-wet material manure grinder adopts high-alloy wear-resistant hammer head, and the hammer piece is made of forging. It is particularly strong and wear-resistant, which is stronger and more wear-resistant than the ordinary hammer head, which increases the service life of the hammer piece.
4. The semi-wet material crusher machine adopts two-way gap adjustment technology. If the hammer is worn, there is no need to repair it, and the position of the moving hammer can continue to be used. Adjusting the gap between the hammer head and the liner can control the material particle size of the material.
5. The crusher for semi-wet material powder making adopts high-tech technology, which can be easily operated by only one person, which is not only reliable, but also easy to maintain.
6. The semi-wet material grinder for organic fertilizer grinding centralized lubrication system is filled with oil. Under normal work, the lubricant can be injected without stopping the machine.

Semi-wet fertilizer crusher technical specifications sheets

In our Turkey customers organic fertilizer plants, we recommend him our BSFS-90 compost grinder. This type of fertilizer crushing equipment with 4 to 8 ton per hour production capacity. It can turn organic materials into 0.5mm to 5mm particle seizes for customer’s fertilizer granulation requirements.

And then next, let’s take a look at the double roller fertilizer granulator.

What is double roller drum granulator?

The double-roll extrusion granulator is a new type of equipment developed and produced on the basis of the original double-roll extrusion granulation technology by our company based on many years of production experience. It can be widely used in fertilizer processing industry, feed production unit and chemical industry to granulate powder materials.

What’s the main structure of the double roller granulation machine?

• Frame part: All the workpieces of the machine are installed on the frame!
• Transmission connection parts are: motor, pulley, v-belt, reducer, chain, sprocket, coupling.
• Head part: It consists of a bearing frame, a pair of high-pressure die rolls, two shafts, and so on.
• Crushing studio: It consists of a crushing roller bearing frame, a crushing roller, and a screen.

Where can you use the double roller granulator machine?

Raw materials granulating like: Capsule-filled particles, pigments, detergents, catalysts, strontium carbonate, fertilizers, white carbon black, inorganic salts, chloroisocyanuric acid, bleaching powder, pesticides, oxides, etc., and industrially recovered dust materials: such as cast iron plants dsust, lead, zinc, aluminum dust, converter dust, filter dust, grinding and other dust.

In the granulator working performance, it has the following advantages:

the pelleted material is forcedly compressed and formed by mechanical pressure without adding any wetting agent, and the product purity is guaranteed.

• The process is short, the energy consumption is low, the output is large, and the dry powder is directly granulated without the subsequent drying process, which is more conducive to the connection and transformation of the existing production process.
• The particle strength is high, and the increase of the bulk specific gravity is more significant than other granulation methods. It is especially suitable for the occasion of increasing the product specific gravity.
• Large operating flexibility, wide application range, and the size of the squeezing force can be adjusted by hydraulic pressure.

Brief introduction to the double roller drum granulator machine:

Double-roller extrusion granulators is a high performance granulation equipment. It is produced by non-drying and normal temperature process, and is formed in one time. Suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce compound fertilizer of various concentrations and types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) . Especially single raw materials: rare earth, ammonium carbonate, ammonium sulfate, ammonium chloride, potassium chloride, phosphate fertilizer, monoammonium, potassium sulfate, salt and other raw materials. Compound fertilizers: binary and ternary, with a nutrient content of 17.3-53%, compound fertilizers of various proportions, organic-inorganic compound fertilizers, bio-organic fertilizers, urban sludge, domestic waste organic fertilizers, blended fertilizers, etc.

4 Reasons that most customer choose our double roller extrusion granulator:

1. The double-roll extrusion granulator is particularly good for the granulation effects of ammonium carbonate, ammonium chloride, and monoammonium phosphate. The ball-forming rate can reach 85%, no drying is required, and the investment is quick and the effect is fast.
2. The roller extruder has no drying process, granulation at room temperature, one-time molding, less investment.
3. Reliable operation of small power, no waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology, and low production cost.
4. The raw material of the roller granulator has wide adaptability. It can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, Inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

Working principle of double-roll extrusion granulator:

This series of roller-type granulation is an extrusion slip model. Its working principle is that the motor drives the belt and the pulley, transmits it to the active shaft through the reducer, and works synchronously with the passive shaft through the split gear to work in opposite directions. The material is added from the feeding hopper, extruded by rollers, demoulded into balls, and passed through a pair of chains, transferred to the crushing and sieving studio, sieved and separated the finished particles (balls), then the returned material is mixed with the new material, and Perform granulation. With the continuous rotation of the motor and the continuous entry of materials, mass production can be achieved.

Double Roller Granulators Parameters for Customers Selection Reference

To meet customers fertilizer granulation requirement, we recommend our DZJ 3-4 to our Turkey customer. The DZJ-3-4 double roller granulator manufactured from us can produce 3 ton granules fertilizer per hour at minimum and 4 to 4.5 ton granules fertilizer per hour at maximum.